Electronics Contract Manufacturing Solutions

Delivering high-quality electronics manufacturing with precision and reliability.

At IntelliDesign, we specialise in electronics contract manufacturing, helping businesses bring complex products to life.

From PCB assembly to full complex electronic box build to print, our expertise ensures your designs are manufacturable at scale. With a focus on quality, full product assembly and multi-disciplinary engineering support to resolve complex manufacturing challenges, we provide tailored solutions to meet your electronics manufacturing needs.

Why Choose IntelliDesign for Electronics Contract Manufacturing?

Our clients trust IntelliDesign for their most challenging electronics manufacturing projects because we apply our deep technical expertise to deliver superior end-to-end solutions. We understand the pain points you face, from complex requirements to stringent testing demands, and we solve them efficiently.

Complex electronics, made simple

With deep expertise in intricate PCBA and advanced assembly, we take on the toughest builds and make them manufacturable at scale - without compromise.

End-to-end manufacturing under one roof

From PCB assembly and complex electronic box build to functional and environmental testing, we deliver turnkey solutions tailored to your product, streamlining every step of the journey.

Testing that leaves nothing to chance

Our validation programs ensure your product meets the highest standards for quality, performance, and reliability.

Seamless engineering & manufacturing

Our in-house engineers work hand-in-hand with production teams to resolve challenges fast, minimise downtime, and keep your product moving smoothly from concept to scale.

Our Electronics Manufacturing Capabilities

IntelliDesign offers a full suite of electronics contract manufacturing services, designed to meet the demands of modern electronics production. Our multi-disciplinary design and engineering team supports the manufacture of electronic products at every stage of their life cycle, from initial concept to final delivery:

We work closely with you to create innovative designs tailored to your needs. Our experienced team guides product development from visionary concepts to alpha prototypes, ensuring high quality, traceability, and repeatable serial production. 

We provide precision contract manufacturing for your existing designs, built exactly to your specifications with the highest standards of accuracy and reliability.

Our end-to-end electronics assembly services cover everything from component procurement to placement, assembly, and comprehensive testing. With thousands of parts handled daily, we ensure high efficiency and quality in every build.

Every board and product undergoes rigorous testing, including specialised thermal, vibration, and functional tests. Our capabilities also include custom bed-of-nails testing and semi-automated functional testing to ensure peak performance.

Up to 80% of the boards we manufacture are integrated into complete end products on our lean assembly lines. We bring together plastics, precision metal parts, cable harnesses, optical elements, pneumatics, and electromechanical components to deliver fully assembled solutions.

We manage daily procurement of hundreds of components with full traceability. Our proprietary ERP and quality management systems track every step of every process, providing complete transparency from cradle to customer – and beyond.

Our dedicated service team provides rapid back-to-base repair and support for products deployed in challenging and hostile environments. All repair activities are 100% traceable, with detailed documentation of product rework, modifications, and upgrades.

We operate two advanced surface mount assembly lines equipped with inline 3D Automated Optical Inspection (AOI) and ten-zone convection reflow ovens to ensure precise component placement and soldering.

Our in-house trainers and technicians hold certifications in IPC-A-610 (electronic assembly acceptance), IPC-WHMA-A-620 (cable and harness standards), JST-001 (soldered interconnections), and IPC-7711/7722 (electronic assembly rework), ensuring expert craftsmanship and quality.

Industries We Serve

We provide electronics contract manufacturing solutions to a wide range of industries, including:

Industrial Automation

Medical Devices

Telecommunications

Defence & Space

Mining

Utilities

Looking for a trusted partner in electronics manufacturing? IntelliDesign provides expert electronics contract manufacturing solutions to bring your products to market efficiently and reliably.

Electronics Contract Manufacturing FAQs

Absolutely. Our team specialises in building complex electronics and scaling them for production, no matter how intricate the design. We have the expertise and facilities to manage advanced PCBA processes, precision assembly, and integration into complete products.

For high-volume projects, our systems and processes are designed for repeatability and consistency, ensuring every unit meets the same high standard. At the same time, we remain agile enough to support low- and mid-volume production runs, giving customers flexibility as their needs evolve. Our combination of in-house engineering, advanced manufacturing capabilities, and quality systems means we can take on projects that others find too complex or demanding.

Quality is embedded in every step of our process. We use a combination of rigorous testing, validation, and engineering collaboration to ensure every product performs as intended. Each board and assembly is subject to tailored functional, thermal, and vibration testing to validate reliability under real-world conditions. Our in-house engineers work closely with manufacturing teams to anticipate and resolve potential issues early, reducing risks and delays. We also maintain complete supply chain traceability using our proprietary ERP and quality management systems, giving customers full visibility from components to final product. This integrated approach ensures not only that products meet technical specifications, but that they consistently perform to the highest standards in the field.

We work across a wide range of industries where high-quality Australian electronics assembly are essential.  These include industrial automation, medical devices, telecommunications, defence and aerospace, consumer electronics, and renewable energy. Each sector has unique demands – whether it’s the compliance requirements of medical electronics, the rugged durability needed in defence, or the high-volume scalability required for consumer products. With our flexible manufacturing processes and deep industry knowledge, we adapt to the needs of each sector, ensuring reliable, scalable, and compliant solutions.

Many manufacturers offer basic PCB assembly, but IntelliDesign goes further by delivering true end-to-end support. Our integrated model combines engineering expertise with advanced manufacturing, supply chain management, and lifecycle services. This means we don’t just build to spec – we partner with you from concept through to finished product and beyond, ensuring cost efficiency, reduced risk, and faster time to market. With a proven track record in complex electronics and mission-critical applications, we provide the reliability and scalability customers need to succeed.

Yes. Component sourcing and traceability are often the most challenging aspects of electronics production, and our proprietary ERP system is designed to address these challenges. We manage procurement, logistics, and supplier relationships to ensure reliable component availability while controlling costs. This approach reduces supply chain risks, avoids production delays, and gives our customers complete peace of mind.

Absolutely. Electronics contract manufacturing doesn’t end when a product ships. Our service and repair capabilities ensure your products remain operational throughout their lifecycle, even in demanding environments. We provide rapid turnaround for back-to-base repairs, extend the life of products in the field, and support ongoing maintenance modifications and product upgrades. This reduces downtime, lowers total cost of ownership, and helps you maximise the return on your investment.

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