Capability
We design, engineer and manufacture electronic products for technically challenging and physically demanding environments..
IntelliDesign is certified to design and manufacture under AS9100D, ISO9001, ISO13485, is IECEx QAR registered, and has IPC class 3 production capabilities.
For a complete list see our
Design Capabilities
Engineering Capabilities
Manufacturing Capabilities
End-to-end electronic product development.
IntelliDesign combines design creativity, engineering precision, and advanced manufacturing to deliver fully integrated solutions. With all capabilities in-house, we collaborate closely with clients from concept through to production - and provide ongoing support to keep products performing over their lifetime.
Design
At IntelliDesign, design is a strategic capability that transforms ideas into reliable, scalable, user-focused products that can succeed in the real world. Our interdisciplinary design team blends creativity, rigorous engineering, and practical manufacturing insight to deliver solutions that are not only technically robust but also intuitive and commercially viable.
We work closely with our engineering and manufacturing teams from day one to ensure designs are manufacturable, durable and optimised for real-world performance.
Our design capability covers:
- Design Strategy & Technical Research
- Industrial & Mechanical Design
- Electronics Architecture & PCBA Design
- Embedded Software & UI/UX Development
Our Design Approach
Engineer
Our engineering team combines deep technical expertise with practical problem-solving to create robust, scalable solutions tailored to your product goals. By working closely with our design and manufacturing teams from concept to production, we ensure every product is engineered for performance, reliability and manufacturability.
Our engineering capability spans multiple disciplines, enabling us to address complex challenges across electronics, mechanical systems and software:
- Electronics Engineering
- Mechanical Engineering
- Software & Embedded Systems
- System Integration & Lifecycle Support
Manufacture
IntelliDesign is a manufacturing partner.
We create and deliver products at scale.
New Design
Production of a new design we created together with you.
Build to print
Contract manufacture of your existing design to your exact specifications.
Electronics Assembly
We place thousands of parts every day and own the entire process from component procurement, to assembly and testing.
Common characteristics of the boards we assemble:
- Rigid | flex-rigid | layers 22+
- Simple | high complexity (1000+) 2-sided SMT
- RoHS | leaded
- Low volume (20 units/month) | medium volume (1000 units/week)
- 25mm pitch BGA and CSP
- Thru hole, press fit, edge mount
- UV cured automated conformal coating
- Automated board wash
Testing
We test every board and every product we ship. For some customers, this may involve subjecting each device to thermal and vibration testing.
Some of the tools we use include:
- Automatic optical inspection
- Functional testing
- Flying Probe Testing
- Vibration testing
- Thermal cycle testing
- Pressure and leak testing
- X-ray inspection
End product assembly
We install 80% of the boards we manufacture into the end product. Plastics, precision metal parts, cable harnesses, optical elements, pneumatics, electromechanical components are just some of the items which come together along our lean assembly lines.
Certainty and flexibility are important to our customers. Flexibility to adapt to changing situations, to scale, to undertake unique inline tests, to modify schedules. All underscored by certainty of delivery.
Supply chain and lifecycle
We order hundreds of components every day and maintain 100% traceability of our supply chain. Our proprietary Enterprise Resource Planning and quality management system tracks every step, of every process, for every product from cradle to customer and sometimes beyond.
IntelliDesign proactively manages component-level obsolescence challenges for our customers. We assist our defense customers with the sourcing and validation of historical parts which have been end-of-life for many years.
Service and repair
Our customers deploy the products we build into extremely hostile and physically demanding environments.
IntelliDesign’s dedicated service team provides rapid turnaround back-to-base repair and support services for our customers.
Critically, the observations and learnings from the service team are fed back into design and engineering, embedding continuous improvement and informing the design decisions of our customers’ next generation of products.
